Transformation to future-oriented, digital die manufacturing

Project goal

  • Optimizing the overall process following company acquisition
  • Improving results
  • Evaluating new future-oriented technologies and implementing them where necessary
  • Promoting individual responsibility of employees

Procedure

  • Analysis of initial situation with all strengths and weaknesses
  • Definition of a tangible target status for a viable digital die manufacturing company
  • Development of a feasible implementation plan to achieve the defined target status, focusing on modern and future-oriented tools, software systems and machines
  • Definition and implementation of small digestible work packages with goals, tasks, duration and responsibilities

Result

  • 30% improvement in average machine run time
  • 25% improvement in productivity
  • Establishment of central knowledge bases for design, NC-programming and tool management
  • Implementation of external programming, standardized setup process, simplified detailed machine planning as a precursor to MES, digital tool management, augmented reality tool for quality assurance
  • Establishment of interfaces between CAD, CAM and manufacturing for a networked process chain