Optimizing shop floor management by simple methods

Project goal

  • Improved transparency and efficiency on the shop floor
  • Optimized use of time, resources and materials
  • Promotion of a culture of continuous improvement

Approach

  • Analysis of current situation
  • Definition of measurable objectives and target status to improve project progress
  • Definition of KPIs and quality gates for measuring success
  • Preparation of appropriate forms and reporting templates
  • Introduction of a simple shop floor board for daily coordination
  • Moderation and support for shop floor meetings over the entire project period with special focus on efficiency and sustainability
  • Establishing feedback loops to optimize new processes

Result

  • Significantly greater transparency in daily processes with the shop floor board
  • Improved order throughput
  • Measurable savings in materials and resources
  • Increased employee satisfaction through a clear distribution of tasks and increased involvement in problem-solving processes
  • Establishment of efficient workflows
  • Establishment of a culture of continuous improvement on the shop floor