Introduction of design guidelines and part classification

Project goal

  • Uniform design guidelines independent of the designer (internal/external)
  • Introduction of part classification in design as the basis for the overall process

Approach

  • Analysis of relevant tool designs for possible standardization
  • Definition of future standard bores, threads and clearance bores
  • Definition of standard pockets (corner radii and clearances) for inserts
  • Definition of machining tolerances and corresponding surface colors
  • Documentation of results  
  • Analysis of existing part range
  • Definition of meaningful part classification with employees from design and programming

Result

  • Each designer uses the defined design guideline
  • Die designs are colored according to the required tolerance, thereby reducing the necessary effort for creating drawings
  • Significantly fewer inquiries to the design department from other departments
  • Part classification and geometry standardization enable CAM automation to be started already during programming